{"id":303,"date":"2020-04-24T19:40:58","date_gmt":"2020-04-24T19:40:58","guid":{"rendered":"http:\/\/localhost:10003\/?page_id=303"},"modified":"2021-05-28T11:13:54","modified_gmt":"2021-05-28T15:13:54","slug":"operations","status":"publish","type":"page","link":"https:\/\/www.lean.org\/explore-lean\/operations\/","title":{"rendered":"Operations"},"content":{"rendered":"\n<h3 class=\"has-vivid-cyan-blue-color has-text-color wp-block-heading\">Fully grasp how lean thinking and practice transform operations, yielding workflows that require less human effort, less space, less capital, less material, and less time to make and deliver products and services to precise customer desires and with fewer defects.<\/h3>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie.png\" alt=\"The Work Pie\" class=\"wp-image-9289\" width=\"363\" height=\"364\" srcset=\"https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie.png 911w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-190x190.png 190w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-150x150.png 150w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-600x601.png 600w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-300x300.png 300w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-768x770.png 768w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-375x376.png 375w, https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/lean-thinking-work-pie-32x32.png 32w\" sizes=\"(max-width: 363px) 100vw, 363px\" \/><figcaption><strong><em>The Work Pie<\/em><\/strong><\/figcaption><\/figure><\/div>\n\n\n\n<h4 class=\"wp-block-heading\">Achieving&nbsp;efficient&nbsp;customer-focused workflows<\/h4>\n\n\n\n<p>Organizations whose operations&nbsp;are driven by lean thinking &amp; practice&nbsp;achieve&nbsp;competitive advantage because they are based on a customer-first philosophy&nbsp;and&nbsp;fundamental market economics. These&nbsp;companies recognize that the marketplace ultimately determines the price of goods and services.&nbsp;They understand that, since customers determine&nbsp;the&nbsp;prices of goods and services, the best way to increase profitability is to lower costs.&nbsp;With this awareness, they&nbsp;reverse&nbsp;the traditional profit formula:<\/p>\n\n\n\n<p> <\/p>\n\n\n\n<p class=\"has-text-align-center\"><em>From<\/em>:&nbsp;Price = Cost + Profit<\/p>\n\n\n\n<p class=\"has-text-align-center\"><em>To:&nbsp;<\/em>Price &#8211; Cost&nbsp;= Profit<\/p>\n\n\n\n<p>Fundamental to operations&nbsp;steeped in lean thinking and practice&nbsp;is an&nbsp;in-depth&nbsp;understanding of the&nbsp;specific&nbsp;work&nbsp;to be&nbsp;done, starting with the three categories:&nbsp;&nbsp;<\/p>\n\n\n\n<ul><li><strong>Value-Added<\/strong> \u2013 tasks&nbsp;that add value to a product or service<\/li><li><strong>Essential but nonvalue-added<\/strong>&nbsp;\u2013 activities that do&nbsp;not add value but must be done to complete the value-creating work<\/li><li><strong>Waste<\/strong>&nbsp;\u2013 any&nbsp;action&nbsp;that creates no value for the customer&nbsp;<\/li><\/ul>\n\n\n\n<p>These organizations&nbsp;relentlessly pursue the elimination of the seven major wastes:&nbsp;<\/p>\n\n\n\n<ol><li>Overproduction<\/li><li>Waiting<\/li><li>Conveyance<\/li><li>Processing<\/li><li>Inventory<\/li><li>Motion<\/li><li>Correction<\/li><\/ol>\n\n\n\n<p>Operations based&nbsp;on&nbsp;lean thinking and practice also&nbsp;continually strive to achieve flow, in which&nbsp;material and information move through the value stream without stopping. When flow is not possible between process steps, each&nbsp;step in&nbsp;a&nbsp;value stream&nbsp;should &#8220;pull&#8221;&nbsp;precisely what it currently needs from the previous step&nbsp;in the value stream. <\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.lean.org\/wp-content\/uploads\/2021\/01\/leapers-continuous-flow.gif\" alt=\"\" class=\"wp-image-9291\" width=\"623\" height=\"267\"\/><figcaption><em><strong>An example of continuous flow in a production line.<\/strong><\/em><\/figcaption><\/figure><\/div>\n\n\n\n<p>This &#8220;pull&#8221;&nbsp;then is&nbsp;the signal for the previous step to immediately make new items to exactly replace those just withdrawn.&nbsp;With this approach, organizations&nbsp;replace complex scheduling systems\u2014which&nbsp;depend on&nbsp;the&nbsp;centralized accumulation of information and complicated formulae\u2014with simple, intuitive&nbsp;processes that&nbsp;work&nbsp;much better while dramatically reducing the amount of inventory&nbsp;at each&nbsp;along a&nbsp;value stream.<\/p>\n\n\n\n<p>By organizing operations to produce on-demand and deliver what the customer wants with increasing efficiency, the production and delivery of goods and services&nbsp;become a&nbsp;competitive advantage.&nbsp;&nbsp;&nbsp;<\/p>\n\n\n\n\n<section class=\"related-posts light\">\n\t<div class=\"container\">\n\t\t<div class=\"popular-posts posts\">\n\t\t\t<div class=\"columns-wrap\">\n\t\t\t\t                <h2 class=\"small centered\">Relevant Posts<\/h2>\n                \n                                    <div class=\"columns extra-padding\">\n                        \n\n<div class=\"post column\">\n\t<div class=\"image-wrap\">\n\t\t<a class=\"grow\" href=\"https:\/\/www.lean.org\/the-lean-post\/articles\/innovation-in-the-work\/\">\n\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"375\" height=\"137\" src=\"https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-375x137.jpg\" class=\"attachment-related-thumb size-related-thumb wp-post-image\" alt=\"Lean and Innovation\" srcset=\"https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-375x137.jpg 375w, https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-300x110.jpg 300w, https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-1024x374.jpg 1024w, https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-768x281.jpg 768w, https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-1536x562.jpg 1536w, https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-150x55.jpg 150w, https:\/\/www.lean.org\/wp-content\/uploads\/2016\/09\/100-Years-of-Innovation-in-the-Work-190x69.jpg 190w, 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https:\/\/www.lean.org\/wp-content\/uploads\/2020\/11\/1218_large-150x55.jpg 150w, https:\/\/www.lean.org\/wp-content\/uploads\/2020\/11\/1218_large-600x219.jpg 600w, https:\/\/www.lean.org\/wp-content\/uploads\/2020\/11\/1218_large-300x110.jpg 300w, https:\/\/www.lean.org\/wp-content\/uploads\/2020\/11\/1218_large-768x281.jpg 768w, https:\/\/www.lean.org\/wp-content\/uploads\/2020\/11\/1218_large.jpg 930w\" sizes=\"(max-width: 375px) 100vw, 375px\" \/>\t\t<\/a>\n\t<\/div>\n           <p class=\"topic\">Operations<\/p>\n    \t<p class=\"title\"><a class=\"link-highlighter\" href=\"https:\/\/www.lean.org\/the-lean-post\/articles\/ask-art-why-do-most-companies-think-of-lean-as-just-a-cost-reduction-program\/\">Ask Art: Why Do Most Companies Think Of Lean as Just a Cost Reduction Program?<\/a><\/p>\n        <p class=\"author\">Article by <span>Art Byrne<\/span><\/p>\n    <\/div>                    <\/div>\n                \t\t\t<\/div>\n\t\t<\/div>\n           \n\t<\/div>\n<\/section>\n\n\n\n<section class=\"latest-posts related-posts light\">\n\t<div class=\"container\">\n\t\t<div class=\"recent-posts posts\">\n\t\t\t<div class=\"columns-wrap\">\n\t\t\t\t\t\t\t\t\n                                    <h2 class=\"small centered\">Recent Posts<\/h2>\n                \n\t\t\t\t<div class=\"columns extra-padding\">\n\t\t\t\t\t \n\n<div class=\"post column\">\n\t<div class=\"image-wrap\">\n\t\t<a class=\"grow\" href=\"https:\/\/www.lean.org\/the-lean-post\/articles\/a-new-era-of-jidoka-how-chatgpt-could-alter-the-relationship-between-machines-humans-and-their-minds\/\">\n\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"375\" height=\"137\" src=\"https:\/\/www.lean.org\/wp-content\/uploads\/2023\/02\/AI-375x137.jpg\" class=\"attachment-related-thumb size-related-thumb wp-post-image\" alt=\"A digitized brain exploding into vectors and jumbled computer code.\" 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href=\"https:\/\/www.lean.org\/store\/book\/building-a-lean-fulfillment-stream\/\">Building a Lean Fulfillment Stream<\/a><\/p>\n    \n            <p class=\"author\">by <a class=\"no-highlight\" href=\"https:\/\/www.lean.org\/about-lei\/faculty\/robert-martichenko\/\">Robert Martichenko<\/a> and <span>Kevin von Grabe<\/span><\/p>\n        \n    \n\t<span class=\"price\"><span class=\"woocommerce-Price-amount amount\"><bdi><span class=\"woocommerce-Price-currencySymbol\">&#36;<\/span>60.00<\/bdi><\/span><\/span>\n    \n    <div class=\"add-to-cart-wrap\">\n        <\/a><a href=\"?add-to-cart=3317\" aria-describedby=\"woocommerce_loop_add_to_cart_link_describedby_3317\" data-quantity=\"1\" class=\"button product_type_simple add_to_cart_button ajax_add_to_cart\" data-product_id=\"3317\" data-product_sku=\"9199\" aria-label=\"Add to cart: &ldquo;Building a Lean Fulfillment Stream&rdquo;\" rel=\"nofollow\">Add to cart<\/a><span id=\"woocommerce_loop_add_to_cart_link_describedby_3317\" 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https:\/\/www.lean.org\/wp-content\/uploads\/2020\/09\/creating-continuous-flow-cover-1-150x191.png 150w, https:\/\/www.lean.org\/wp-content\/uploads\/2020\/09\/creating-continuous-flow-cover-1-235x300.png 235w, https:\/\/www.lean.org\/wp-content\/uploads\/2020\/09\/creating-continuous-flow-cover-1.png 600w\" sizes=\"(max-width: 375px) 100vw, 375px\" \/>        <\/a>\n    <\/div>\n        <p class=\"title\"><a class=\"link-highlighter\" href=\"https:\/\/www.lean.org\/store\/workbooks\/creating-continuous-flow\/\">Creating Continuous Flow<\/a><\/p>\n    \n            <p class=\"author\">by <span>Rick Harris<\/span> and <span>Mike Rother<\/span><\/p>\n        \n    \n\t<span class=\"price\"><span class=\"woocommerce-Price-amount amount\"><bdi><span class=\"woocommerce-Price-currencySymbol\">&#36;<\/span>60.00<\/bdi><\/span><\/span>\n    \n    <div class=\"add-to-cart-wrap\">\n        <\/a><a href=\"?add-to-cart=3318\" 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href=\"https:\/\/www.lean.org\/events-training\/events\/building-a-lean-operating-and-management-system\/?start_date=1727308800\">Building a Lean Operating and Management System\u00a0<\/a><\/h3>\n\t\t<a class=\"link-out\" href=\"https:\/\/www.lean.org\/events-training\/events\/building-a-lean-operating-and-management-system\/?start_date=1727308800\">Learn more<\/a>\n\t<\/div>\n<\/div>\n\n<div class=\"event column\">\n\t<div class=\"event-wrap\">\n\t\t<div class=\"event-info\">\n      \t\t\t<p>October 01, 2024 | Oakland University in Rochester, Michigan<\/p>\n\t\t<\/div>\n\t\t<h3 class=\"small\"><a href=\"https:\/\/www.lean.org\/events-training\/events\/inbox-lean-office-kaizen-simulation\/?start_date=1727740800\">InBox Lean Office Kaizen Simulation\u00a0<\/a><\/h3>\n\t\t<a class=\"link-out\" href=\"https:\/\/www.lean.org\/events-training\/events\/inbox-lean-office-kaizen-simulation\/?start_date=1727740800\">Learn more<\/a>\n\t<\/div>\n<\/div>\n                <\/div>\n            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defects.<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":206,"menu_order":1,"comment_status":"closed","ping_status":"closed","template":"templates\/lean-topics.php","meta":{"_acf_changed":false,"_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"6539,4408,4862,3464,7789,7099","_relevanssi_noindex_reason":"","footnotes":""},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Lean Operations | Lean Operations Management - Lean Enterprise Institute<\/title>\n<meta name=\"description\" content=\"Learn more about how lean operations yield workflows that require less effort, capital, 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